Off – Highway/ Heavy Engineering

Off-Highway / Heavy Engineering

Group of Engineers Enable its clients to gain the competitive advantage and Expand market share by providing world class Solution and Services in the Product Design and Engineering space. We boast of in-depth expertise across the entire scale of requirement of the heavy Engineering Industry including Design, Automation, Engineering, Analysis and Product Development.
GOE services include design, development and manufacturing needs and these activities are broadly classified under Product Engineering Services (PES) and Manufacturing Engineering Services (MES) . We support the following Systems like lift arm and attachment carriers, Hydraulic systems, ROPS/CAB, Exhaust system, Power train, under carriage systems.

We offer services in :

  • New Product Design & Development
  • Design Feasibility & Design Validation
  • Process Design and Optimisation
  • Special Purpose Machines
  • Pneumatics and Hydraulic Systems
  • Plant Design and Management Systems
  • Legacy Conversion & Data Migration

 

  • Press Tool / Moulds / Die Castings tool design
  • Drilling / Reaming Jig Design
  • Welding / Assembly Fixture Design
  • Detailed Engineering
  • Industrial Automation
  • Manufacturing Support
  • Re/Reverse Engineering

 

 

PRODUCT ENGINEERING

Product Design & Development

Concept

  • Requirement Study
  • Styling & Ergonomics Study
  • Feasibility Evaluation
  • Competitive Bench Marking

Design

  • Product Packaging
  • Product Integration
  • DFM / DFA
  • Dimensional Engineering
  • Homologation / Compliance

Value Engineering

  • ROHS Services
  • Legacy Data Conversion
  • Product Enhancements
  • Weight / Cost Reduction
  • Field Failure Analysis
 

FE Analysis & Virtual Validation

Virtual Validation (CAE / CFD)

  • Structural Integration
  • Durability
  • Noise, Vibration & Harshness
  • Impact & Occupant Safety
  • Multi-Physics
  • Manufacturing Feasibility
  • Computationa Fluid Dynamics
  • Form Analysis
  • Mould Flow Analysis

MANUFACTURING ENGINEERING

Manufacturing Design and Development

Part Manufacturing Designs

  • Press Tool Design
  • Injection Moulding
  • Die Castings
  • Machining Jigs & Fixtures
  • Checking & Inspection Fixtures & Gauges

Automotive Assembly System Designs

  • BIW Welding Fixtures
  • Chassis Welding Fixtures
  • Framing Fixtures
  • Hemming Fixtures
  • Closures Assemby Fixtures
  • Trims Assembly Fixtures
  • Assembly / Sub-Assembly Fixtures
  • End Of Arm Toolong (Grippers)
  • Work Cell Equipments Design
  • Assembly Line Equipments
  • Conveyors & Pallets
  • Material Handling Systems
  • Bolting & Rivetting Stations
  • Tables & Material Buffers

Process & Manufacturing Support

Process Engineering

  • Pre-Engineering Analysis
  • Process Sequencing
  • Ergonomics & Reachability
  • Layout Planning

 

Virtual Manufacturing

  • Clash Analysis
  • Accessibility Study
  • Kinematics
  • Reachability Study
  • Robotic Simulation
  • Ergo Analysis
  • Cycle Time Optimization & Validation
  • Offline Programming
  • NC Path Generation
  • Sourcing & Supplier Integration
  • Production Support
  • Onsite Installation Support
  • Engineering Change Management

Technology Expertise

Product Engineering CAD / PDM / PLM

Catia V5, UG-NX, Pro-Engineer, Solid works, AutoCAD, ENOVIA, Team Centre, Windchill

Manufacturing Engineering CAD / PDM / PLM

CATIA V5, Siemens UG NX, FIDES, Pro/Engineer, Solidworks, Solid Edge, Auto CAD Inventor, Process Simulate, ROBCAD, Process Designer, Process Simulate, Factory CAD, various data validation applications

Virtual Validation CAE / CFD

Pre-ProcessorsHyper Mesh, Patra
SolversANSYS,  NASTRAN,Abaqus, Radioss, Optistruct, PAM CRASH, Hyper Study, Hyper form, Hyper Extrude, Fluent, ACCUSOLVE, LS Dyna
Post ProcessorsHyper View, LS-Post, ABAQUS-Post​